Wednesday, September 24, 2014

Antenna Extension Restoration 5



The whole unit are completed, but still needs sockets and wires, needs more information on it.


The complete set, the long pole is BW, will get a period one later.

Antenna Extension Restoration 4




Now the unit is almost completed after added the wires and ropes, but the  two metal rods are temporary, unable to find 8mm diameter aluminum rods locally, had to purchase from ebay.




Also can't find thick HBT strap, the solution is to glue two thin HBT strips by cloth glue, to form a thick strap, the buckle is from British 58 webbing, then secure by screw and washer and painted black.


The 8mm aluminum rods from UK was here.


To bend the small loop, had to heat up the metal, its became soft and easy to shape.


Quiet similar to the original, lucky to have it for measuring the sizes and details.


Secure the rod and the housing through the hole on the rod.



Bought these BW tent poles for the metal end tube.


 Now the end tube and the aluminum rod are both in position.

Tuesday, September 23, 2014

Antenna extension restoration 3

Its time for the wires and rope, lucky to find the suppliers locally:

Counterpoise wire:  Rubber coated wire in 3 mm diameter, very good Japanese quality, may be a bit harder than the original, also good price too.
Length 178cm plus fixing.---185cm x 4


Guild rope: Only found cotton/linen mixed rope in 3mm diameter, still looking for full linen rope which is closed to original looks and firmer.
Each rope is 300 cm in length.
Sliding blocks: should made of 3mm thick pertinax, 10 x 50mm x 4pcs. But found only Bakelite.


The relic ring clip is heavily corroded, unexpectedly found simile clips available locally. 




The four holding screws are unable to lose, had to drilled into the holes and glued the wires, then secure the ring, had to retread the old screws holes, and its works likes 70 years ago, holes all wires firmly in place.






The end loops of the wires are perfect excepts too shine, had to bend the wire in an angle to fits into the brackets



Quiet difficult to saw Bakelite, must ware face mask for its dust.


.  
The ropes has a difference arrangement, quiet soft due to cotton contain, but looks nice when finished.


Linked wires and ropes together to form a full 475 cm long wire system.